I'll take a crack at some of these, just to shorten your list, but I can not answer all of them. I am in no way affiliated with
Softronic. Most of my knowledge of these topics has been obtained by simply paying attention and reading information posted here at the Cayman Club.
Quote:
Originally Posted by Chillie
What exactly is the Softronic Race Plenum upgrade and who is Softronic?
|
The
Softronic plenum package is a combination of hardware and software that replaces the original 'Distribution Pipe' (called
Plenum by us) that supplies air to the intake manifold and re-tunes the engine for this modification. More on this after we talk about the hardware.
The entire intake manifold on the Cayman looks like this:
The '
Plenum' (or what Porsche likes to call the 'Distribution Tube') is highlighted here:
If you look closely at those two pictures you will discover that the intake manifold is very sophisticated. There are two electro-mechanically controlled flaps in the intake. This is what Porsche likes to call the '2 Stage Resonant Intake System'. One of the flaps is in the '
Plenum'. It is called the distribution flap and it opens from 3,500-4,900 RPMs, and again from 5,200-7,300 RPMs. By opening and closing this flap, the intake system can act as two small individual intakes, or one large volume intake. By running the engine as two small individual 3 cylinder engines in the low RPM range, the system will deliver more torque. But in the upper RPM range, the engine will benefit from a larger volume intake that runs as a single 6 cylinder engine.
The other flap is called the 'Resonance Flap' and it can be seen here:
The Resonance Flap opens from 4,700-7,200 RPMs. When an intake valve closes, the rushing air compresses and bounces off in the other direction, toward the valve on the other side. This makes high and low pressure points inside the intake. The Resonance Flap's job is to make sure there is a high pressure point at the valve when it's time to open. This helps improve the charging effect of the cylinder. The air resonance and engine speed come into play to calculate the right time for this. It's very sophisticated and my explanation here barely scratches the surface.
Another manufacturer had suggested that changing the stock 'T' type distribution pipe with their 'Y' pipe '
Plenum' would deliver 24 more horsepower (see
this thread for more info). This claim ranged from optimistic to down right ridiculous, depending on your subjective interpretation and understanding of how an internal combustion engine works. But interestingly these claims were never questioned and people lined up in droves to spend $1,000 to have one. This product didn't generate 10% of the skepticism that you are showing toward the
Softronic package Mr. Chillie.
The problem with a simple replacement
plenum is that you are breaking up the sophisticated intake system that I spoke about earlier. By removing the distribution flap, the remaining resonance flap is no longer tuned properly.
The folks that actually knew enough to question this contacted an expert. What better place to start than with the Porsche Club of America's Technical Chairperson and resident expert on 986, 987 and Carrera GT. This guys name is Scott Slauson. You may have read some of his writings in
Panorama where he answers technical questions about the three cars mentioned, or maybe you've seen his name in the many other magazines like Road & Track, and so on. He's widely considered to be one of the worlds leading experts in Porsches, especially Boxsters and Caymans. He's been working on Porsches for decades. He builds many race engines and has become the leading expert in Porsche software and engine conversions. He started a company to share that expertise. It's called '
Softronic'.
When questioned about the viability of a replacement
plenum, Scott immediately echoed and confirmed the concerns about the broken up 2 stage resonant intake system. He said, "People are paying
what for that? What's the big deal? You can buy a similar
plenum right off of the Porsche parts shelf for $44? They use one on the 3.8 liter 997 Carrera S engine. But on that car they have re-tuned the remaining resonance flap and Vario Cam control."
So, the idea was born. Why not take the '
plenum' that was used on the 3.8 liter Carrera S and install it onto a Cayman S. But why stop there? That larger
plenum isn't going to flow more air if that air can't get through the throttle body. So lets change that too. But at the same time, let's also apply the same tuning to the resonant intake flap and cams, ignition and fuel control that the 3.8S engine uses. Since the Cayman S has the same camshafts, the only real remaining difference would be it's displacement and compression ratio. So we can make the 3.4L Cayman engine into a mini Carrera S engine? This is exactly what Scott set out to accomplish with the '
Plenum Package'.
Quote:
Originally Posted by Chillie
When will it be available and how do I order it?
|
Sorry bud. There is no answer to this question at this time. But it should be available real soon. If you keep visiting here, you will likely find out when it is available as soon as it is.
When it is available, you can order it from the
Softronic website.
Quote:
Originally Posted by Chillie
How exactly and by how much does it increase power?
|
Perhaps you missed this post:
Softronic Race Plenum
Quote:
Originally Posted by Chillie
Where is the power on the curve? Are there dynos?
|
Perhaps you missed this post:
Softronic Race Plenum
Quote:
Originally Posted by Chillie
Will it void my warranty?
|
OK, be nice Gator. This question has been asked so many times about so many mods that it's painful to even answer it. The answer is 'NO'. It is impossible for a car manufacturer to ever void your warranty because it is protected by the Magnuson Moss Warranty act.
However, it is possible for a manufacturer to deny a warranty claim if they feel an alteration has caused a failure, and in a case like this you will have a hard time battling an auto manufacturer that has very deep pockets. Sorry, no easy answer for you here.
Quote:
Originally Posted by Chillie
What aspects of the car if any might be impacted by adding the extra power?
|
The power increase is not substantial enough to really hurt any of the components. I would expect a reduction in fuel efficiency. You can't get more energy out without putting more energy in.
Quote:
Originally Posted by Chillie
Does it affect emission laws?
|
Scott has indicated that this kit is 100% compliant with all US emmisions laws.
Quote:
Originally Posted by Chillie
Does it affect fuel economy?
|
It all depends on how you drive it. If you are constantly using the extra power, it is likely to use more fuel. If you drive the same way you do now, it is likely that it will use the same or less fuel than you do now.
Quote:
Originally Posted by Chillie
Does it work well with other modifications?
|
There is nothing in the nature of this modification that would make it incompatible with others.
Quote:
Originally Posted by Chillie
Can I install it or do I need a mechanic?
|
Impossible to answer. This depends solely on your technical and mechanical abilities and no one here has any knowledge of those abilities. Scott is recommending professional installation for all but the most capable of owners.
Quote:
Originally Posted by Chillie
How long does an install take?
|
Again, impossible to answer and very subjective. If you asked me how long it takes to remove the factory exhaust system, I would tell you 1 hour because that's how long it took me. But several other members have spent 10 hours getting theirs off. It all depends on your abilities.
Quote:
Originally Posted by Chillie
Will it affect the car long term?
|
An answer to this can only be guessed at. This modification is not pushing any of the components beyond their design limitations, so there should not be any reduces reliability. However, only time will tell.
Quote:
Originally Posted by Chillie
Does it change the behavior or drivability of the car?
|
I haven't driven one, but based on my theoretical understanding, and reinforced by the dyno chart posted by Scott, I would say "hell ya". Look at the whopping addition of torque in the mid range. That would make the car accelerate better and drive more easily.
Quote:
Originally Posted by Chillie
If its just Porsche parts, can’t I get them myself and save money?
|
Sure, but as I sated in my first answer, the hardware is just a part of it, and a minor part of it at that. It's all about the software really, and that's what you are paying for here. If you compare the price of this package to the price of a regular
Softronic software package, you will discover that Scott isn't really adding much for the parts.
Quote:
Originally Posted by Chillie
Will I need to add a more free flowing exhaust to handle the increased pressure?
|
No, you don't 'need' to replace the exhaust, but it would likely help you get the most out of the modification.
Quote:
Originally Posted by Chillie
Are there any other mods that might work against or affect this one?
|
Other software flashes, other plenums.
Quote:
Originally Posted by Chillie
Do you think this would increase or decrease the resale value of my car?
|
Both. It depends on the buyer. Like most mods, some buyers don't want a modified car, some do. I wouldn't expect to get any money at time of sale for this.
Quote:
Originally Posted by Chillie
Is there a different version for manual versus tiptronic transmissions?
|
No, this kit works on manuals or Tiptronics.
Quote:
Originally Posted by Chillie
Does it work with the OEM Sport Chrono option? Does it change anything about it?
|
Yes, it works. No, it doesn't change anything.
Quote:
Originally Posted by Chillie
How does it compare in power and price to other mods available today?
|
Very hard to say because there are just way too many modification to compare. I suggest a search here.
Quote:
Originally Posted by Chillie
Since this is new are there possibly more improvements to come that I should wait for?
|
You don't need to wait for anything. If Scott develops a software improvement, he distributes the new improved update for free to his existing customers.
Quote:
Originally Posted by Chillie
Does this type of mod affect what auto competitions I can participate in?
|
Yes. Check the rules and regulations of the club or event that you want to participate in. In
PCA, any modification will knock you out of the stock class. In SCCA, there are some things you can do before being pushed into the 'improved' class.